Last night the foundation we poured for the chimney had hardended, so we set ourselves to the second step - drilling a 6" hole in the basement wall where the pipe from the furnace will intersect the chimney.
After that was done, we had to drill matching holes in both the cement flue surround and the flue itself - a task that we thought was going to be so much easier than drilling the basement wall....
And drilling the cement flue surround was. Mike took care of it in less than 5min. But when we got to the flue - a terra cotta-like clay flue - all I could think about was Dirty Jobs' Mike Rowe and the episode where he's smashing huge terra cotta pipes quite easily with a sledgehammer. Terra cotta is not tough.
And sure enough, we tried drilling it, chipping it, grinding it - but every time, the flue piece just cracked and broke.
After some research, we found out that only a diamond tipped tool will cut it without breakage. Unfortunately, we don't have one. But a way around it is to build a brick base for the flue and allow the furnace pipe to enter through the bricks.
Hopefully we'll be able to do that tonight. We're already a few days behind on this whole chimney project and cold weather is fast moving in for this weekend....
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5 months ago
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