Another Wood Weekend

Before Plywood

Plywood

Old square nails from the old old flooring.

Friday progress - just one halfa missing on the left side.

The hallway was in fact 95% finished by the end of Friday. It looked great too and I had high hopes for the next work day - Sunday. Over the week, Mike and his friend and carpenter TJ had struck a deal for Sunday - Mike would fix TJ's truck while TJ worked on the floor for us. Hours for hours. Perfect!

So on Saturday, I spent the better part of the morning cleaning up in the baby's room. Removing all scrap wood and unnecessary tools, vacuuming, etc. You know, general prep.

I had hoped the floor would go on easily and without any major snags. However, as usual, things were not as easy as they seemed. Our hardwood was in fact so hard that the nailer could not penetrate fully with the nails! Mike tried to find a way to set the air pressure to change the nail set depth when he worked on Friday to no avail. He even searched the internet! (I was so proud.) And then he made this comment:

The internet has a lot of crap on it!

To which I had to laugh. Truer words have never been spoken. (He was mainly frustrated after finding several forums where people had complained about the nailer... complained but not offered any solutions, which he thought was pointless. Then again, here I am doing the same thing...)

Anyway, the guys could not find a way to adjust it. (This is on the Stanley Bostich pnuematic 3/4 flooring nailer if any of you are wondering.) So every single nail out of the nailer then had to be countersunk by hand... thus slowing down the process considerably. Even TJ, who is an awesome carpenter by the way, could only get halfway through the job by the end of the day. Mike and I continued laying rows for a little while after he left until we ran out of staples for the rosin paper - thus leaving the room at the half way point.

But everything still looked incredible! And Mike has the day off today, so he'll hopefully be able to finish the second half of the room.

Sunday - hallway completed

Sunday work - halfway through the room

One more half to go.

And now for the frustrating news. Once the floor is done, it's not done. To prevent wear and also water damage from future spills, TJ recommended adding a coat of poly to the entire floor. Unfortunately for all the baby furniture stuck in boxes in my living room, I have to agree that it's probably a good idea. But this means closing off the hallway & baby's room for a full 72-96 hrs - aka 3-4 days - and living in the living room with no access upstairs.

If that wasn't inconvenient enough, I worry too that we're going to mess up this really beautiful, really expensive floor. We've never poly'd a floor before. And it has to stay completely spotless and dust/cat hair free - or else. But on the good side, the poly will fill in the spaces between the wood, thus creating a seal that will prevent any water spills from seeping through the cracks to warp or rot the wood from the inside out.

I'm nervous! And it all could begin as soon as this next upcoming Sunday or Monday if things go well today. That would put us for final completion right at the end of Feb.... OMG, the end of Feb. Yeah - we totally need to stay on track too, with no problemos.

Always easier said then done.